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Transformer Coil Winding Machine

There are different transformer coil winding machines in different capacity and configurations.
Automatic Coil Winding Machine (with wire traversing device)
Transformer Coil Winding Machine

This transformer coil winding machine is suitable for winding HV coils in round or rectangular shape for 30-2500kVA distribution transformers.

It consists of main winding device, auto wire traversing device , interlaminar insulation feeding device, tension-adjustable wire pay-off stand, pneumatic system, PLC & servo control system, etc.

This machine is of high automation, complete functions, and powerful dynamic force. It can promise the axial tightness and latitudinal compactness and so it is especially suitable for winding rectangular coils.

Max. coil outer diameter: less than 600mm

Axial height: less than 700mm

Diagonal length of rectangular coil: max. 1000mm

Weight of coil: max. 500kg

Suitable wire: flat wire max. 3x12mm; lacquered round wire diameter 0.3-3mm

Winding speed: 0~200rmp


Horizontal Coil Winding Machine with Flexible Compacting Device

This kind of horizontal coil winding machine is used for winding coils of big capacity transformers and reactors from 5 tons to 35 tons!

This machine can be equipped with vertical and horizontal compacting device and so the windings will be more compact and even, ensuring the quality of winding coils.

Applied with advanced electronic counter which can count both positive and reverse turns, our equipment also comes with power-off memorizing function.

Main Technical Data of Horizontal Coil Winding Machine
Parameters WRJ-5 WRJ-10 WRJ-15 WRJ-20 WRJ-25 WRJ-35
Max. load (T) 5 10 15 20 25 35
Max. coil diameter (mm) 1500 1800 2000 2800 2800 3000
Chuck diameter (mm) 750 1000 1400 1800 1800 2000
Distance between chuck and tail (mm) 3000 3000 3500 4600 4600 4600
Height of main spindle (mm) 1200 1400 1600 1800 1800 1800
Stroke of tail stock (mm) 2000 2000 2000 2600 2600 2600
Turning range of compacting device 35°
Stroke of compacting head (mm) 500 750 750 750 1040 1040
Speed of main spindle (r/min) 0~10 0~10 0~10 0~10 0~10 0~7
Max. vertical compacting force (kgf) 120 160 160 160 160 160
Max. horizontal compacting force (kgf) 250 300 300 300 300 300
Max. torque (N.m) 8000 15000 2000 25000 30000 40000
Vertical Coil Winding Machine

This machine is special for winding coils for high voltage and super high voltage transformers. The chuck can raise/drop according to the height of coil so as to keep the working height.
This machine is inverter control, with stable start-up, low noise and easy operation.
It is equipped with electronic counter which can reduce turns when reversing. It can automatically stop at pre-set turns.
Main Technical Data of Vertical Coil Winding Machine

10T 20T 25T 30T
Chuck diameter mm ф1500 ф2900 ф2200 ф2800
Max. turning diameter mm ф2200 ф3000 ф3400 ф3500
Chuck elevating stroke mm 2200 3000 3000 3500
Max. bearing weight T 10 20 25 30
Max. torque N.m 9000 15000 16500 23000
Chuck rotating speed r/min 010 010 010 010
Chuck elevating speed m/min 0.5 0.5 0.5 0.5
Covering plate stretching speed m/min 2.5 2 2.5 2.5
Covering plate stretching range mm ф680ф2232 ф1040ф3040 ф1800ф3600 ф1800ф3600
Dimension mm 5086×4586×4263 6500×6000×5020 6856×6356×5020 6856×6356×5020
We can provide any kind of coil winding machines, not only for transformers, but also for other electric apparatus.
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